How to choose a suitable air release valve

How to choose a suitable air release valve?

I once installed the wrong air release valve1 on a pressurized mainline. The result was water hammer, pressure loss, and a system shutdown.

To choose a suitable air release valve, you need to consider flow rate, working pressure, fluid temperature, media type, valve size, body material, and whether a single or dual-body configuration is required.

how to choose air release valve

Many people assume all air valves do the same job. But real system protection depends on precise valve selection based on function and operating conditions.

What functions do different air valves serve?

At first, I installed only basic air release valves. But some systems needed more than one function.

There are three types of air valves: air release valves for continuous operation, air/vacuum valves for filling and draining, and combination valves2 that offer both functions.

how to choose air release valve

Classification and Use Cases

Valve TypeFunctionBest Use Location
Air Release ValveReleases small trapped air during operationHigh points of pressurized systems
Air/Vacuum ValveAllows air intake during draining and rapid air discharge during fillingPump discharge and slope ends
Combination Air ValveCombines both functions in one unitLong pipelines with elevation changes

I now use combination valves at all high points in mainlines. They reduce surge and prevent vacuum-related damage.

How do system requirements influence valve selection?

I once skipped checking temperature and fluid type. The valve corroded after two months in service.

System parameters like flow rate, working pressure, fluid temperature, and media type directly impact which valve is suitable for the application.

system requirement for valve

Key Selection Factors

FactorWhat to Consider
Flow RateMaximum air discharge or intake capacity
Working PressureValve must match or exceed system pressure
Fluid TemperatureMaterial must handle operating temperature
Fluid TypeValve body must resist corrosion or fouling
Pipe MaterialMay affect valve threads or flange type

I check the full operating range of every system now. That includes seasonal temperature changes and chemical content in the water.

How do you size an air valve properly?

I used to select valve size by guessing. It led to undersized valves that couldn’t vent air quickly enough.

Sizing an air valve requires calculating air volume (in cfm), expected pressure differential, and pipe diameter. Both inlet and outlet sizes must match air flow needs.

air valve sizing

Valve Sizing Principles

Valve TypeWhat to Base Sizing On
Air Release ValveCFM of air during pressurized flow
Air/Vacuum ValveAir intake needed to avoid pipe collapse
Combination ValveBoth pressurized flow and vacuum needs

I follow manufacturer charts closely. For larger systems, I always consult engineering tools or request sizing support from the supplier.

What valve features should I consider?

I once used a single-body valve where I needed service access. That choice made maintenance difficult.

Air valves come in single-body or dual-body designs. Materials vary from stainless steel to brass and engineering-grade plastics. Maintenance access and compatibility are key.

air valve materials

Construction Options and Their Meaning

FeatureDescriptionRecommendation
Single-BodyCompact design, limited accessUse where space is tight
Dual-BodySeparate chambers for release and vacuum functionEasier maintenance without full shutdown
Body MaterialPVC, brass, stainless steel, or composite plasticsMatch to fluid and environment
Internal ComponentsCorrosion-resistant floats and sealsNeeded in chemical or wastewater use

I choose dual-body valves when I expect frequent maintenance. They save time and let me isolate the air release chamber safely.

How important is installation placement?

I once placed a valve at a low point because it was easier. It never activated.

Correct installation requires placing air valves at high points, near pumps, and on long slopes. Air accumulates in elevated spots, not low areas.

valve installation guide

Where to Install and Why

Installation PointReason for Placement
Pipeline High PointCollects trapped air
Pump DischargeAir released during system start-up
Downstream of ValvesPrevents air pocket formation on closure
Long Sloping LinesPrevents vacuum during fast shutdown

I now mark potential air pocket points during system design. That helps me plan valve placement from the start instead of reacting after failure.Learn more

Conclusion

To choose a suitable air release valve, understand your system’s flow rate, pressure, fluid, temperature, and layout. Match these conditions with valve type, size, and material for best results.



  1. Understanding the function of air release valves is crucial for effective system protection and performance. Explore this resource to enhance your knowledge. 

  2. Combination valves offer unique advantages in managing air and vacuum in pipelines. Discover their benefits to optimize your system design. 

Leo Xiong

Hello everyone, I’m Leo, the founder of SWDPlastic。SWDPlastic is a family-owned and operated company and a professional manufacturer of plastic valves and fittings in China.
We have 20 years of experience in production and sales, serving over 150 customers in over 80 countries.
I wrote this article to share some information about plastic valves and fittings.

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